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Galibi
Tue 30 December 2008, 14:08
Hello,

Me and friend want to build a Mechmate in Suriname, South America.
Many parts have to be imported or made elsewhere and I was wondering If there is a bill of materials available. I went very quick through the 5 available pdf's of the download area, but couldn't find anything.

I came a cross some old postings were a bill of materials is being discussed.
The link to this is broken. Does any one know were to download it and is it still up to date?

Thank you
Galibi

sailfl
Tue 30 December 2008, 16:30
Galibi,

Welcome to the site.

I would suggest you download the PDFs and print them out and put them in a 3 Ring notebook. You will be looking at them a lot. It will become your reference material for your build. You will be using them to build your copy of a build of materials.

There was a person that put together a spread sheet but he is no longer around and I don't believe that is available any more.

Ask your questions and there are plenty of that help you along your way.

Good luck. It is worth the time and effort.

riesvantwisk
Tue 30 December 2008, 18:59
Hey Galibi,

welcome to the forum!
The problem I find with a bom is that it depends a bit what i available in your area. Sure for some parts you have to import it (motors, drivers, BoB) but it's hard to make a list that suites your situation and what size/features you are actually going to make, this because some items are options....

I decided to buy some parts overseas, like gecko drivers, BoB and the stepper motors, and currently making a list of materials to build the table and gantry. This is much like a list of metal parts I need to buy and in what length.
I expect myself to buy bolds and nuts, rings etc in a enough quantity and will not calculate this precise (just enough with a best guess).

What I am doing, and I am not even close to a metal worker... is printed out all sheets, and read them a couple of times and understand them very well... Then just get started. Currently I am still ordering electronic parts and organizing some additional sheets (simple BoM) so I can go to a shop and order some items.

Ries

domino11
Tue 30 December 2008, 19:39
Welkom Galibi,
Hope your build goes well. There is a lot of info here so you will always have the answers you need. If not just ask, someone will gladly help you out. :)

Galibi
Tue 30 December 2008, 21:38
Hello All,

Thank you for your replies and welcoming me on this great forum.

Suriname is a quite isolated country in terms of having access to technology.
Most of the imported goods enter the country via Holland or the USA.
Missing a part that is not available in Suriname could delay a project for a couple of weeks. So I thought an overview of required materials would minimize that risk.
I'll follow your advise and fire questions at you when the time comes.

I've never build a cnc router before, not even worked with one. Next year I'll start building a small router 1000x500 (mm) to understand the electronic part better.

William McGuire
Tue 30 December 2008, 22:24
Welcome Galibi...

You might want to take a good look at the plans. I believe the major cost might be in the electronics and motors (BOB, steppers, drivers, etc). The metal used to make up a cutting area of 97" X 50" is probably only about 15% -20% of the cost.

If you were to purchase the electronics and metal for a small machine, it may cost almost as much as the large one shown on the plans... especially if you bought the same motors and electronics as you would for the production model...

riesvantwisk
Wed 31 December 2008, 06:09
Galibi,

I think one of the easer parts of the mechmate are the electronics non of the parts are exhotic and easy to buy overseas.

I bought the standard PMDX-122 breakout board with the Gecko G203V drivers.

I bought one driver extra and one motor extra for just in case and have the option to build a little lathe if I wanted to.

Why the more expensive G203V?? They have a lot of protections against abuse so they are less likely to break.

So if you want to learn electronics, it's really not a bad to start with the Mechmate and it seems to be a fool proof design.

@Gerarld, did you ever hear of a Mechmate that somebody couldn't make it to work?

Ries

Gerald D
Wed 31 December 2008, 08:06
. . . . Gerald, did you ever hear of a Mechmate that somebody couldn't make it to work? . . . .

That is hard to answer . . . . . .

A lot of people have started building, but then stopped the building again. The reasons are unknown.

But, we have always helped everyone who made it clear that they wanted to finish, and that they were indeed building a MM. (We have had cases of people building other machines and then wanting our help. You should see the PM's I get from people who have never posted here at the forum)

riesvantwisk
Wed 31 December 2008, 09:19
Gerald,

from what I understand it's like that they couldn't finish it because of various reasons (money, time, needs), but it does looks like that any finished MM simply works, sometimes with a bit of tuning (motors) or other small things mechanical items, this is simply great!

Ries

servant74
Wed 31 December 2008, 10:24
If we were going to put a BOM spread sheet together, what would be needed in it?

J.R. Hatcher
Wed 31 December 2008, 13:08
Jack try this link

http://www.msnusers.com/ncmechmate/documents.msnw?&pps=k

Galibi
Wed 31 December 2008, 14:49
I don't see anything about the mechmate via that link.

Galibi
Wed 31 December 2008, 14:51
Hi Ries,

Thank you for your input.
Why have you chose the Gecko drive?

Galibi
Wed 31 December 2008, 15:53
Ries,
Please ignore my question. I found a thread abouth the Gecko drive.

jhiggins7
Wed 31 December 2008, 16:00
Galibi,

I don't see anything about the mechmate via that link.

You have to join the NCMECHMATE Group to download the documents(it's free). I found the MechMate Purchased Parts spreadsheet to be very useful. One warning. The spreadsheets are sort of oriented toward feet and inches and may be less useful to someone working in metric. Also there is an spreadsheet showing the nuts and bolts needed to construct a MechMate.

Regards,
John

Galibi
Wed 31 December 2008, 17:04
John, when did you visit that page for the last time?
I'm getting page errors when I want to join the group.
I''ll try again later.

Thanks

Gerald D
Wed 31 December 2008, 17:09
Copied from the MSN Groups page:


http://shared.live.com/4FK9aqzvrfnB3HHdvNkKVmtFpNReuir!TEno8VTERzrZPeUYqd BS3tZ7TL4OwrYSqNwkW710ps8/Base/1.1348/hig/img/notification/annotation_warning.gif Important Announcement
The MSN Groups service will close in February 2009. You can move your group (http://multiply.com/msngroupimport/) to Multiply (http://multiply.com/), MSN's partner for online groups. Learn More (http://msngroupsresourcecenter.spaces.live.com/?_c11_BlogPart_BlogPart=blogview&_c=BlogPart&partqs=cat%3d%253e%2bWhere%2bcan%2bI%2bfind%2bmore %2binformation%2babout%2bMultiply%253f)



Gerald D
Wed 31 December 2008, 22:04
I am again being accused of blocking efforts to produce a BOM . . . . . I said the following a long time ago:

. . . . . I would love to see you guys generate and share lists for your local materials and sizes. It will save much shipping costs and duplicate trips to the hardware store. Things like those tiny resistors for the Gecko's that will be forgotten till a Sunday when all the stores are closed. The shim washers for squaring the gantry, etc.

For me, as the "designer", to publish a "master" list is going to cause me too many headaches because I don't know where you buy what. It will lead to endless PM's of "can I use this instead of that". . . .

There have been two BOM's published so far, neither of them published here at this forum. Both those BOM's are proving hard to access. I have never refused to host a BOM at this site - indeed I have the open invitation that folk can share their BOM's here.

Gerald D
Thu 01 January 2009, 03:01
Following on from today's discovery (http://www.mechmate.com/forums/showthread.php?p=19830&postcount=16) that Stevewellman999 is davidmoore in disguise, here is the essential extract from David's BOM. He had many more sheets on calculating gears, tapping drill sizes, etc. which did not essentially list the materials needed.

3166

Having quickly scanned this BOM, I would say to proceed with the greatest caution. For example, there is no need for stainless steel fastners (they are actually a bad thing (http://www.estainlesssteel.com/gallingofstainless.html) for our case). Laser cuttings are not included. Router bracket is absent. Steelmax saw should not be on the BOM. Etc. Etc.

Here is his original multi-sheeted version:

3167

I have chosen to ignore his claims of copyright as he has no respect for the user agreement of this site, to which he agreed. He is now trying to commercially build a "truecnc" <-----google
I am again being accused of blocking efforts to produce a BOM . . . . . .
Turns out that "Steve Wellman" was the source of this accusation. He was rather prolifically sending out PM's yesterday, suggesting that folk get a BOM from David, his alter ego. Which would probably have come at a price . . . .

Galibi
Thu 01 January 2009, 10:27
Thank you for posting the files Gerald!

gmessler
Thu 01 January 2009, 11:21
Go Gerald!!:D

dcozort
Sun 25 January 2009, 10:57
This thread moved from elsewhere:

Hey john It Dennis from Paducah KY you would'nt happen to have a quick shopping list for one table.. I know its probably on this form somewhere but this is only my third day reading.. And I really want to start getting everything together super fast.. This is very exciting can't wait... you guys have good luck with your tables and please post pictures as you go. I looked at the prints and felt a little bit intimidated until I saw some pictures then I thought oh yea I can do this Dennis

jhiggins7
Sun 25 January 2009, 19:32
Dennis,

Hey john ...you would'nt happen to have a quick shopping list ...Dennis

You asked a direct question, so I feel somewhat obligated to respond.

First, I must warn you that newbies, like yourself, are often viewed somewhat unfavorably when they try to get "the answers" without doing their homework. I strongly suggest that you continue to read through the Forum, see what others have done and decide if you want to build a MechMate.

Once you decide to build a MechMate, just start. I started with the Control Box. I'm more familiar with electronics than with metal work. Now, I'm in the process of building the table.

You'll find most of the answers to your questions as you work through the threads of the forum. I'm sorry, THERE'S NO SHORT-CUT. People on the forum will help you, but they won't do your homework for you.

Think about this. Gerald is on this Forum daily. He does NOT CHARGE FOR HIS TIME. He does not charge for the plans. But, consider how frustrating it would be for you if you invested the hours that Gerald does, without compensation (except for the joy of seeing his idea take shape, around the World, in the form of completed, cutting MechMates) to have someone come in, try to short-cut the process, not follow the advice of Forum members, take up time, and eventually fail to build anything.

Sorry, to go on and on.

I will help you if I can. For example, I found JR's spreadsheets (Purchased Parts and Bolts) to be helpful. They are a help, not THE ANSWER. Also, as many have advised, I printed out the entire set of documents on the download page. I put them in a notebook. I refer to them DAILY.

Several people throughout the Forum have listed parts and suppliers that they used. I purchased the Laser Cut Parts from Joe McLain (Sweet Home Alabama). You might be able to source them locally, but as Gerald has pointed out, the first time a firm cuts AND BENDS the parts, they will make mistakes. Joe's parts ARE PROVEN.

Dennis, I hope this is helpful. Be patient. I spent more than a year "lurking" on the Forum before deciding to build a MechMate.

I hope you continue and earn your own Serial Number one day.

Regards,
John

dcozort
Sun 25 January 2009, 22:54
Boy john I almost don't know where to begin..Let me first start by saying when I joined this fourm I felt I was joining a group of guys that had a love of building and were willing to help each other out with answers to a vast number of questions... think about this since your into examples what if gerald put this machine out there and the first group of guys had questions and his reply was " you'll find most of the answers as you look through the prints " As you just replied to me. All I was asking was how much steel you bought.. John... not that big a deal did'nt need nut ,bolts, software, control box, motors or any of the other things this project will intail but thats okay.. I'll find it.. By the way just got off the phone earlier today with joe and ordered my parts, what an extremely decent guy. He had a large amount of advice to include one of my questions as to how much a guy might have in this when its done. I suppose he could of said add it up yourself but in keeping with the spirit of these forms (to help each other out) he did'nt. In reguards to newbies as you put it, not being viewed as favorable on this site.. I would have to strongly disgree.. I don't know where you got that feeling but you should let the site speak for itself since at one time we were all newbies.. That includes you john.. newbies are what make these communities grow and they should never be made to feel unwelcome. As I discover new information on this site I will give it out freely and never tell anyone even old guys to go look it up. Oh I also have no intentions of stalking this site for a year before I make my decision I made it when I joined.. You see I own a legacy cnc mill and I am one of their beta test guys. Got in when it first started about two years ago.. let me assure you we don't tell new people go look up something we already know.. how discouraging would that be.... A simple hey dennis look at JR's spread sheets would have been fine. In closing have you been to cncinformation.com and seen ivan irons 7 day course on cnc it free. what a guy took his time to make videos and pass them on to all of us. what a nice, how did you put it (short cut) for all of us. So I hope you become more like the Geralds and ivans and joes of this world and learn to pass on information for free as I know I will.. P.S. if you ever get a legacy mill don't hesatate to call I'll spend as much time as I can with you because I enjoy cnc work... Gerald if your moderating hope I brusied no one. I just hope to keep this site as inviting as it was when I saw it . And may it grow by leaps and bounds as well as your machines in every shop accross the country. What an outstanding job you have done.. my best reguards Dennis

Gerald D
Sun 25 January 2009, 23:28
Dennis, you said

. . . . you would'nt happen to have a quick shopping list for one table.. .. I really want to start getting everything together super fast..

I cringed when I saw that, and I thought that John did rather well with his reply.

I absolutely resist handing out quick shopping lists!

If you are in a hurry to build, that is your personal problem - please don't shift load onto us because of that.

sailfl
Mon 26 January 2009, 02:37
Dennis,

I think you took John's comments in the wrong way. You will find those that have built their machine or building a machine willing to help as much as they can. Gerald will go out of his way to help when some needs help. I know from first hand experience. But you have to do the work. It takes time to look things over and to pickup on how the machine is put together and more importantly what is important and what is not. The plans are the key to all this and reading the build posts or individual area post.

We welcome you and we look forward to seeing what you build. I always look forward to seeing some thing done differently but I alway enjoy seeing a new buid and the pictures.

I think I lurked for a year before I could start to build do to money reason. You have experience with CNC so you will not have the problems that many of us new guys had. I know software but I didn't know steel.

Good luck with your build..... now start a personal page and give John's page up.

John, sorry to add this to your area.

John, good luck on your build.

Gerald D
Mon 26 January 2009, 04:06
This conversation has been made into a thread of its own so that it desn't clutter John's build thread.

The design for the base table has been safely modified to taste by just about everyone. I don't think there is one builder who followed the plans 100% - eg. lots of folk are making boltable tables (including me, with later tables). Asking someone for their shopping list is akin to asking someone for their design . . . . and I reckon most of us havn't committed a design to paper before we actually start building the table.

After I built the first MechMate styled gantry and Y-car as a retrofit for the ShopBot, I was asked for plans by quite a few people and it was at that point I realised that my paperwork wasn't suitable for passing on . . . after promising that I would pass on the design. I was obliged to sit down and re-draw everything - the more paper I provided, the more questions rolled in. Look at this forum today - everything is still not answered! :D

There is no obligation on anyone to provide information - readers must please not be offended if their requests for info go ignored. Many of you will attest that I have a habit of ignoring PM's and mails - I don't mean any offense either. :)

jhiggins7
Mon 26 January 2009, 07:09
Dennis,

You ask:
...All I was asking was how much steel you bought.. John... not that big a deal did'nt need nut ,bolts, software, control box, motors or any of the other things this project will intail but thats okay.. I'll find it....my best reguards Dennis

I'm happy to respond to that question.

I purchased the following:

One C8" X 13.75# X 20' (surplus) steel for the main rails. A little heavy, but cheap. ($110) I had it cut at 63 degrees to maximize the usable length.

Two 2-1/2" X 2" X 1/4" X 20' Angle for the rails. Would you believe they sent 2-1/2 X 2-1/2 angle. Didn't notice at the yard. Because of another mistake they made, it was a mad house. But, not all is lost, I have a Makita Steel Cutting saw, so I don't have to use the grinder skate to cut this angle down.

One 2" X 4" X 14 gauge X 24' Rectangular tube for the Gantry.

Three C3" X 4.1# X 20' for the Cross Bearers and Legs

One 2" X 2" X 11 gauge X 24' Rectangular tube for the lower bracing. I'm using this instead of pipe.

One 2" X 1" X 11 gauge X 20' also for lower bracing plus Z Slide tube. On this point, I also had previously obtained several short pieces of this as scrap steel. So I only needed one new piece.

Total cost was about $700 including taxes and transportation.

I apologize for making you feel unwelcome.:o

I'm actually happy to help anyway I can. For the Control Box, I built a Relay Control Board. I'm happy to share the design and the layout, if you or anyone else is interested.

I also built a dual 12 volt and 24 volt power supply using a toroidal transformer. I can share the design and layout of that for anyone interested.

For the High Voltage E-Stop circuit, I use 24 volt DC rather than 120 volts AC. I was concerned about the danger of 120 Volts on the table and the potential interference of AC cable running in the cable duct with the motor cables. I already posted the design.

Hang in there Dennis. Sounds like you are on the right track with your call to Joe, etc.

Regards,
John

vishnu
Mon 26 January 2009, 09:53
Hi Dennis,

When i started building my machine, i wanted a shopping list as you would do. But took a bit of G's advice and started, till date i love to work completing one by one, building yourself with a bit of understanding and planning you can master the machine once you finish you build. Do not over do anything hope you would soon earn a serial number. :)

riesvantwisk
Mon 26 January 2009, 16:23
I have a limited Excel sheet that allows one to enter the X/Y dimensions and calculated some of the beam lengths, but it's not a shopping sheet, it just gives you an idea what to buy for the table and gantry.

This helped me to transfer the knowledge to my father in law who only speak spanish, and I hardly at all.. We currently do a lot of hand/feetwork :)
The Excel sheet does contain references to the sheets where the beams/parts are used so it's clear for me and him where what is used :)

I am more then happy to to upload it somewhere, even google docs so it can be extended it will be a helping hand for some people.
As always, it a really good idea to study teh plans in detail so any user knows what's going on, where and specially why the design is like in some way.

Ries

dcozort
Mon 26 January 2009, 19:18
My choice of words were not so good I by no means meant an entire list for the machine. Just curious as to your steel and what sizes you decieded to use. I see a lot are not using tubing for bracing but square channel.. Please believe me when I say I did not mean an entire list of all things needed.. If someone ask me that I would probably laugh real hard I did'nt mean use your time to compile an actual parts list while I watched, Thats crazy, Sorry for the misunderstanding and thank you for your steel list and where you are placing them.. and for the money you spent. I now know the steel is well within my budget for the month. That is a much appreciated short cut, A few other guys were wondering what the sizes were on your trailer Thanks.. I know It may seem strange to some That I intend to start building right away but I have been looking for some time at these types of tables (started a few years back at the international wood show in atlanta Ga) Something to see if you've never been.. I will compare your list to the plans and probably buy my steel next saturday We have a terrible ice storm coming our way due tonight.. Once again thanks John and to all that have replied by P.M.'s you have been very helpful.. all my best Dennis..

jhiggins7
Mon 26 January 2009, 20:22
Thanks Dennis.

Sounds like you've decided to build a MechMate. Congratulations and good luck with your build. I would be pleased to help you if I can.

As for lengths on the trailer, we had nothing longer than 20 feet. The trailer was 16 feet. The yard cut the 24' lengths down.

Just a reminder about the amount of steel you'll need. Obviously, it's dependent on the size of the table. My table is sized to handle a full sheet of MDF, or 97" by 49". That size table requires a Main Beam of just over 10 feet. That's why I had them cut the beams at a angle. That way, I was able to get two pieces with the "top" of the Main Beam measuring 10' 2". If your table is going to be much longer than 97", you'll need TWO C8" or C7" or what ever you are using.

Regards,
John

SteveE
Thu 05 February 2009, 06:45
Hello all, as I start my journey on building a MM, I was overwhelmed by all the info available. True to everyone's advise "Read, learn, understand" I have cleared most of the hurdles that have stood in my way of having a clear picture of the build process. As I have read (and re-read many times) the forum entries, I noticed that there were many spreadsheets posted throughout the forums. There were a couple in particular that I would like to reference back to but can't find. Is there a way to search the forum for entries that have spreadsheet attachments? I've tried searches on *.xls but the search engine doesn't like it....

SteveE.

SteveE
Thu 05 February 2009, 11:26
Hello all, I am in the beginning(learning!!!) stages of building a MM. Given all the chatter about TrueCNC's less than honorable beginnings (and a little curious) I requested a quote for the size of table I am planning on building(12' x 5'). The quote return was for $17000+ . Not at all interested in buying, as I said, just curious.....

Steve E.

riesvantwisk
Thu 05 February 2009, 11:36
Hey Steve,

what currency is that?? I hope not USD :)

Ries

SteveE
Thu 05 February 2009, 12:14
Don't know for sure, but since he's out of Texas and I'm in Kentucky, I would think it's US currency.... Again, not interested in purchasing, but just curious. From everything I've read (especially Seans' posts), with around $5000-$6000 US and a bit of sweat equity, I will have a machine every bit as good as the $30000+ priced machines, and proudly built by myself.... Personally, I'm just thankful that Gerald has put as much work into this site as he has. Kuddo's to Gerald if he reads this!!!! Not to mention the applause due to all forum members that have contributed. You all have taken the time and effort to make it possible for someone like myself build a machine that I only previously dreamed about... Too bad there are people trying to make a cheap buck off other peoples labor... I hope to start my own build thread soon... with pictures!

Steve E.

riesvantwisk
Thu 05 February 2009, 12:23
Steve,

I must have mis-understood your first message then.. I was under the impression that the quite for the material was 17.000. From what I read $5000-$6000 sounds about right.

here in Ecuador I will properly end up with $4000-$5000 if everything goes fine.

Ries

711man
Fri 06 February 2009, 07:07
Hi Steve,

You will just have to weave back through the site to find the spreadsheets you’re looking for. I had to do the same thing after I lost track of them too. But to be very honest, the spreadsheets really are not necessary. I downloaded them, looked them over and then never opened them again.

After I looked over the forum many times Steve, I realized;
This forum ‘Is’ the spreadsheet for the MM.
This forum ‘Is’ the assembly manual for the MM.
This forum ‘Is’ the design manual and the operations manual for the MM.
Every scrap of information you need for the MM is right here.

Let’s talk about a spreadsheet for the steel, but this is generally applicable to all assemblies.
If there were a spreadsheet available that provided all the dimensions and the styles of the steel needed for the MM it would be great. We would build our MM’s to one design and they would all look alike. But then, someone like you would come along and say, ‘The design does not fit my space and I need to make mine smaller’. At that moment, some elements of the spreadsheet are not applicable for your build.

And as you look over the steel fabrication section of the forum you will find this to be true. Some guys use ‘C’ channel for their table legs, some guys use pipe for their legs, and some guys have used square tubing and some guys have used rectangular tubing for their legs. And I dare to say not all legs for the MM’s are the same height. So please believe me when I say that you will develop your spreadsheet as you become familiar with all the subassemblies during your design.

This forum and the many talented builders here will provide much more information and insight than you can ever glean from a spreadsheet. Use the forum as Gerald has designed it and you will be a very successful builder.

Best regards,

BillT

vishnu
Fri 06 February 2009, 10:58
Hi,

I had the question myself before building the Mechmate. But i took time reading the forum following others build and learing to build one myself. To be frank i have no idea of machine building & electronics but once in, now i have nearly all the designs in my brain. Itis a kind of learning process to master the machine. Just start we are all there to assist. Hope you will start quickly & all the best.

Regards,

Vishnu

domino11
Fri 06 February 2009, 11:45
This is a bill of material thread with some references to spreadsheets. Does that help?

http://www.mechmate.com/forums/showthread.php?t=1254

Sherman McCoy
Sun 15 February 2009, 11:17
I'm creating my own shopping list based on reading all the forum posts, and comparing all the different builds. It's caused me to think a lot harder about what I'm doing. I've probably already made mistakes by not buying ground tool steel for my z-slide(they didn't have the right size), and after rereading Gerald's posts, I'm now regretting buying pre-made rails instead of grinding my own or having them machined.

I think what I've learned most is to take your time, think twice, buy once, and not go off plan unless you have a real good reason. I'm more than happy to share my list, even though it's not yet complete, if anybody wants to take a shortcut. No guarantees these parts will work for your build.

dcozort
Mon 16 February 2009, 19:11
Thanks krasch,, I think I was very misunderstood due to lack of technicality in speech.. I really not in a hurry to build the entire machine ,, just excited to start as I am many things.. To include building my own inground pool outback.. kinda technical but really not that hard.. I read this site every night when I get in.. I would be very interested in your table size as well as your parts bought.. I am not well versed in the area of steel.. All we have ever needed was enough to support over windows and garage doors for brick. It was interesting you brought up the rails that is an area I have been studying alot lately. I to thought of finding a rail that was already perfect in deminsion.. but after alot of thought and watching the video posted,, decieded to grind my own.. So it sounds like I am on the right path in that area.. we have alot of machine shops in this area.. but I still got my parts from joe due to this forum and many reviews to their correctness they all arrived in very good shape.. Have you bought your motors yet ?? did you use the 250$ ones or the lesser... I am still gathering the 1700$ to get all the electronics together.. Have you started a build thread yet? I will check after posting this.. I bounce all over this site and probly miss alot of stuff. I try to watch johns as much as possiable as well as a few others.. I have not started my build yet just the collection of goods.. Largely because my shop is in need of being put back together after our move.. Which is where I should be right now but this site is addictive as you know.. Thanks again Dennis

jhiggins7
Tue 17 February 2009, 07:03
Hey Dennis,

Glad to hear you're making progress on your MM.:)

Building YOUR OWN IN-GROUND POOL! WOW, that's a project I've often thought about, but never attempted. Is it poured walls, gunite, insert or what?

If the John you're referring to is me, I'm working on the table now and will have an update in a few days...something about posting "pictures" of my mess.:D

Regards,
John

Sherman McCoy
Tue 17 February 2009, 08:44
Hi Dennis,
I ordered all the electronics, and yes those O.M. motors are expensive, but It seems like you need them to get the router to zip along at 100feet/sec. :) I found a friend who is an Electrical Engineer to help me assemble everything correctly so I don't electrocute myself. This site is addictive, and reading about everybody's build is probably the best way to figure out what parts you need and how to build what you want. My machine will only have a 3'x4' cutting area(I've started a build thread), but that's all I can fit in my apartment.

Here is a copy of my bill of materials for a small form MM. It's still a work in progress, but maybe it will inspire others to post theirs, with links to the best supplier's.

dcozort
Tue 17 February 2009, 18:04
Thanks for posting your b.o.m I'm going to use the same motors and electronics... That is were I'll need most if not all my help the electronic area.. It was pretty easy to buy a cnc already together but I didn't learn a thing about what is inside the thing.. I shall keep an eye on your guys that are well educated in that field.. And yes john your thread is one I have subscribe to I watch it daily to look for any action. So no more vacations..Just kidding.. Looks to me as if you are moving well.. I was impressed by the job the makida did.. As I watch I try to think of additional methods that would produce similar results.. I saw a blade on cool tools(diy network) that was billed to cut anything.. called a evolution.. I am going to look it up when I am done reading tonight.. As for the pool I have watched sevaral install in person. Mainly fiberglass and vinyl liner.. I though the fiberglass was by far an easier install..I am looking at a kit that involves sips panels.. They snap together after excavation and require a little backfilling then you roll a coat of plaster material they provide.. then a elastic type material sprayed or rolled good to -40 degrees .. third coat of plaster and your home free... Except tile and concrete work which is not real difficult.. Its more for my wife than me.. We have a 7 acre lake outback which would do me fine.. She said she needs to see what shes swimming with.. I told her we don't have piranna this far north but that did'nt matter... anyway got to go bounce in on your thread see what your up to see ya Dennis

234ahmed
Wed 18 February 2009, 06:00
Krasch,

Thanks for posting your BOM. I've been reading through the site for two months now and you are the only one who is gonna make an elf MM (Can the BBB be an elf:D:D). Your table size is quite interesting as i need to have almost the same size due to the space problem. I've noticed that in your BOM you included two transformers
1. PS-4Nxx. antek
2. AVEL Y236801 (25V + 25V)

may i ask why ?

Also i think the best choice from Antek would be PS-5N56R5R12 (3 outputs 56Vdc 9A- 17Vdc 1A -12Vdc 1A) which i think is enough to power the components of the control box.
I will be useing the same OM and PMDX-122 you use and I've chosen that transformer to complete the combination. Maybe the experts can give us a hint about it.
I'll be following your thread carefully and wish you all the luck.

jhiggins7
Wed 18 February 2009, 07:34
Dennis,

The "Evolution" you mentioned sparked a memory. Here's a quote:

After comparing the two brands in terms of spare parts illustrations, they are two totally different designers/producers. Also likely that they are of different qualities.

Neither brand mentions thermal overload switch in the trouble-shooting sections of their manuals. Steelmax does show their switch above the trigger. Evolution's switch is not mentioned/shown anywhere, but in real life sits below the trigger.

The cynic in me asks why this style of steel cutting saw is not being offered by the "big boys"....(Metabo, Makita, Fein, Bosch, Milwaukee, etc.)?

If you want to check out this discussion, just put "evolultion" in the Forum Search and check the "Post" option.

Regarding the pool, seems like a spring or summer project in your area. By the way, I've got some experience laying flat limestone in my back yard (plentiful in my area of Texas). I think flagstone is plentiful in your area. If you're going with flagstone, I could provide some pointers.

Regards,
John

234ahmed
Wed 18 February 2009, 07:46
Also i think the best choice from Antek would be PS-5N56R5R12 (3 outputs 56Vdc 9A- 17Vdc 1A -12Vdc 1A) which i think is enough to power the components of the control box.


Sorry the 3 outputs are (56Vdc 9A- 5Vdc 1A - 12Vdc 1A)

Sherman McCoy
Thu 19 February 2009, 08:23
Ahmed- Power supplies are the subject of quite a bit of debate on the forum, and there doesn't appear to be one standard. I read (from Gerald I think) that you don't want to go much over 38-42v or you might fry your motors, and that 300w was all the wattage you needed. From my experience building PC's, more wattage isn't necessarily better. Your post is the first I've read about needing 3 outputs. I copied the following specs from another Forum member to give to Antek:

Input: 110VAC
Output1: 38VDC 380VA
Output2: 12VDC 12VA
Total VA: 392 (PS-4N38 with second 12VDC 1amp output)

I believe the PS-4N42R12 fits those specs. If I've screwed up, my friend doing the electronics will help me sort it out. My first objective is just to get the motors to spin for the kitchen project, and I needed some kind of PS to get there. I'll probably fall off my bar stool if it actually works. For $120, I'm going to have an experience. I'll follow up in my build thread.

Sherman McCoy
Thu 19 February 2009, 08:33
oops! sorry Ahmed, forgot to answer your question. I copied the AVEL and the Antek from other threads, and didn't realize I was duplicating things. Thanks for the heads up, I'll delete the AVEL from my purchase list.

MetalHead
Thu 19 February 2009, 15:22
I have a PS-4N48R12 (not listed on the Antek site.). This based on my reading around the OM A2A motors was going to be closer to getting the best torqe to speed curve. But I am still collecting parts at this point. I have most of my control box pieces but can't get a moment to swing by Joe's and get some wire :)