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Forum * Personal Pages * Newbie starting up in here - Kim Mortensen, Denmark < Previous Next >

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Kim Mortensen
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Username: Inwonder

Post Number: 3
Registered: 12-2006
Posted on Wednesday, December 06, 2006 - 07:36 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Hi everybody, my name i Kim, and I'm from Denmark. I have recently been watching this forum alot, and I am going to start a build of the MechMate Router.

I have access to a Nice Laser Cutter at nights cause that's my work, so all of these parts is easily made for me. Which I see as an advantage for me.

I'm looking forward to getting started with this project, even though it might be a little while before the actual build is going to strat cause of the cold outside and no heat in the garage YET.. hehe

I think it is very nice being able to get plans and all for this machine. The first I have ever seen where I get plans for free. Thanks for that... :-)
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Kim Mortensen
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Username: Inwonder

Post Number: 10
Registered: 12-2006
Posted on Friday, December 08, 2006 - 09:09 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Then it has started. I have been making some parts on the Laser at work, and have been bending a little too. So here is where I'm at at this time. Looking quite good if I do say so myself....

Next, welding it together, to get a nice looking little piece of machinery. The Painting and so on and so on.

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Gerald_D
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Username: Gerald_d

Post Number: 613
Registered: 11-2005
Posted on Friday, December 08, 2006 - 09:54 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Hey, that looks familiar! :-)

There is a special sequence for welding that together, and I plan to do photos and writing this weekend.

But, basically you weld everything EXCEPT the top points as it is lying in that photo now. Until you weld those points, the car stays flexible for twist.

(Remember drawing 1020450D before you get too eager to weld)

Out of curiousity, what should the budget price be for having those parts cut in Europe? I know that you are in a special situation, but what would the average guy have to pay for a full set of laser cuttings?
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Kim Mortensen
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Username: Inwonder

Post Number: 14
Registered: 12-2006
Posted on Saturday, December 09, 2006 - 10:38 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Hehe, have been trying to see if I can Weld. Until now it's not very good, but ok, I'm using a non CO2 welder. U know one of those cheap ones that has the gas in the tread.... Damn irritating to use, maybe I'll just get someone else to weld it for me... Irritating it is... Luckeli I made a few of these, I just need to bend the pieces. But other than that I have a few to try on....
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Kim Mortensen
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Username: Inwonder

Post Number: 16
Registered: 12-2006
Posted on Sunday, December 10, 2006 - 11:10 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

I'm looking forward to seeing the excact order of welding the Y-Car together so I can get a little further with this one soon.
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Gerald_D
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Username: Gerald_d

Post Number: 625
Registered: 11-2005
Posted on Monday, December 11, 2006 - 06:54 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

The weekend had fine summer weather, and wife's family is coming to visit soon, so it was home maintenance time - sorry, no photos yet. Tonight?....
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fabrica
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Username: Daya

Post Number: 121
Registered: 10-2006
Posted on Monday, December 11, 2006 - 06:50 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

It seems that you are having some fun over there. All the best to you. Give our regards to all the people who are gathering at your place to enjoy the weekend.
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Gerald_D
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Username: Gerald_d

Post Number: 627
Registered: 11-2005
Posted on Monday, December 11, 2006 - 08:15 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Kim, see this thread for the welding sequence.

The snag of living in a place like Cape Town, is that every lost family member finds reasons to come and visit for cheap! :-) I need to find parking for 7 cars at my house! :-(
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Kim Mortensen
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Username: Inwonder

Post Number: 17
Registered: 12-2006
Posted on Monday, December 11, 2006 - 08:50 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Thx Gerald.... That looks a little more easy than what I have been trying out... hehe, I'm not gonna show my terrible welding...*GGGG* But This looks kind of easy though.

Gonnat try the first time I get time for it this week.

Keep up the nice informative work Gerald...

Kim
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Donald Neisler
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Username: Dneisler

Post Number: 14
Registered: 12-2006
Posted on Saturday, December 16, 2006 - 08:01 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Come on Kim, I am bitting at my finger tips to see more :-)
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Kim Mortensen
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Username: Inwonder

Post Number: 22
Registered: 12-2006
Posted on Sunday, December 17, 2006 - 12:48 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Sorry guys, haven't had any time this weekend yet, Been seeing my daughter, and when that happens I give all my attention to her.
But maybe I'll see if I can get something welded tomorrow, I have also gotten hold of a Cabinet for the Electronics now, and for free even, surplus from my dads work. Had 2 little scrathes on it, then it's garbage...LOL I'll see if I can take a few pictures sunday or monday.
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Kim Mortensen
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Username: Inwonder

Post Number: 62
Registered: 12-2006
Posted on Wednesday, February 21, 2007 - 03:31 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Ok, finally something is beginning to happen here. Just had my X-Axis beams cut today. Damn they are heavy... 3100mm long so that my final cutting area becomes. 1250*2500mm
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Gerald_D
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Username: Gerald_d

Post Number: 962
Registered: 11-2005
Posted on Wednesday, February 21, 2007 - 06:44 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Don't let anyone tell you that a MechMate is a lightweight hobbyist machine. Good to hear that there is still life in Europe! :-)
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Kim Mortensen
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Username: Inwonder

Post Number: 63
Registered: 12-2006
Posted on Wednesday, February 21, 2007 - 08:41 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

There is nothing lightweight in a MechMate... I am also in the progress of getting a Welder bought so that I can weld it all together also... I'm looking forward to bringing you all pictures in a month or two, at this time we have snow in Denmark... Not good working conditions when there's no heat or insulation in the garage yet.
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Kim Mortensen
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Username: Inwonder

Post Number: 76
Registered: 12-2006
Posted on Tuesday, March 20, 2007 - 12:56 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Ok, finally again something is quietly happening here, have just ordered my X and Y rails, final price, will be well under any price I have seen inhere, good to have a dad who has all the connections when things need to be made... So this said, I will have X and Y rails made for around $75... :-D
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Gerald_D
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Username: Gerald_d

Post Number: 1164
Registered: 11-2005
Posted on Tuesday, March 20, 2007 - 06:53 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Kim, I have to meet your dad sometime. He and I have a lot in common....sons who want cheap CNC machines. :-)
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Kim Mortensen
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Username: Inwonder

Post Number: 77
Registered: 12-2006
Posted on Tuesday, March 20, 2007 - 08:36 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Gerald... Nice... I think it's nice having dad's who can fix things at a reasonable price...
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Gerald_D
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Username: Gerald_d

Post Number: 1166
Registered: 11-2005
Posted on Tuesday, March 20, 2007 - 09:22 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Us oldies have to be careful of the KIPPERS - Kids In Parent's Pockets Eroding Retirement Savings. :-)
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Kim Mortensen
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Username: Inwonder

Post Number: 78
Registered: 12-2006
Posted on Tuesday, March 20, 2007 - 05:49 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

LOOOOOOOOOOOOOOOL Nice one Gerald...
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Kim Mortensen
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Username: Inwonder

Post Number: 88
Registered: 12-2006
Posted on Thursday, April 05, 2007 - 04:01 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

So now I have my Crossbearers cut, and bent, going to be boltet to the main beams with 2 12 mm bolts on each side of the table. so 14 pcs of 12mm bolts pr side of the table, going to post picture later today of the crossbearer.
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Pierre GRAND
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Username: Grandpi

Post Number: 14
Registered: 03-2007
Posted on Monday, April 16, 2007 - 01:20 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Kim,

Is it possible to see some photos of your mechmate and cut exemples ???Maybe videos ???
Thanks again for the cuts : mine is on the go...
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Admin
Administrator
Username: Admin

Post Number: 7
Registered: 11-2005
Posted on Monday, April 16, 2007 - 05:23 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Posted by Kim Mortensen on Monday, April 16, 2007 - 02:37 pm:

Pierre, You have it all wrong, my mechmate is not build yet... I'm
still in the beginning stage... But when it is done, then I will
gladly put pics and all online.
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Kim Mortensen
Registered
Username: Inwonder

Post Number: 94
Registered: 12-2006
Posted on Sunday, May 06, 2007 - 05:14 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

News, thing's happening here....
The Gantry Welded
The Y rail's have also been made.
Y-rail
The Gauge plate also made, with the 2 45 degree cuts...
Gauge plate
Here's a look at the gauge plate from the angles...
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Robert Masson
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Username: Robert_m

Post Number: 7
Registered: 04-2007
Posted on Sunday, May 06, 2007 - 08:08 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Hi Kim,

Thanks for those pics.
They will help me as I plan to build one soon.
I’ll follow your progression as an inspiration.
Good luck,
Robert
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Kim Mortensen
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Username: Inwonder

Post Number: 95
Registered: 12-2006
Posted on Sunday, May 06, 2007 - 08:10 pm:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

thx robert, I will be posting more pictures in the near future...
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Hugo Carradini
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Username: Hugotel

Post Number: 66
Registered: 11-2006
Posted on Monday, May 07, 2007 - 02:15 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Hello Kim.
Keep those post coming.
Nice work.
Hugo Carradini
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Marc Shlaes
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Username: Shlazor

Post Number: 11
Registered: 02-2007
Posted on Monday, May 07, 2007 - 03:23 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Kim,

Which rail grinding method did you use?
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Kim Mortensen
Registered
Username: Inwonder

Post Number: 96
Registered: 12-2006
Posted on Monday, May 07, 2007 - 09:43 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

I had my father make them on a grinding machine at his work... :-D
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Kim Mortensen
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Username: Inwonder

Post Number: 98
Registered: 12-2006
Posted on Sunday, May 13, 2007 - 03:04 am:   Edit Post Delete Post Print Post    Move Post (Moderator/Admin Only)

Just wanted to show people what I'm using at work to cut my laser parts for the mechmate...

a 5 Kw Armada Laser with Fanuc Resonator, soon to be replaced by a newer version with a mitsubishi Resonator instead...

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