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  #601  
Old Sat 16 January 2010, 10:13
hennie
Just call me: Hennie #23
 
Roodepoort JHB
South Africa
Chop Chop!!
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  #602  
Old Sat 16 January 2010, 10:33
Castone
Just call me: Leo #41
 
Soddy Daisy , Tn
United States of America
Alright enough testing lets see some chips fly. From your vid it looks like you are on your way. Great job on the conversion.
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  #603  
Old Sat 16 January 2010, 11:22
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Kobus, Hennie says he wants you to turn that into a chopstick.
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  #604  
Old Sun 17 January 2010, 03:22
sailfl
Just call me: Nils #12
 
Winter Park, FL
United States of America
Kobus,

I recently learned that turners will cut the corners off before they start to help round off the piece. It is a faster process done on a table saw and helps reduce machine time.
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  #605  
Old Sun 17 January 2010, 06:32
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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The rounding Gadget in V-Carve Pro from Aspire takes a square piece of wood and quickly make it round...I like watching BBB working.

Here is a short video showing that with Vectric V-Carve - Pro it is really easy to do spirals and fluting...Even I managed to do it first time around.

The lathe is not fixed to the ground yet and also not levelled, but I could not wait to try it..

http://www.youtube.com/watch?v=Wmlx6Y8w0c8
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  #606  
Old Sun 17 January 2010, 06:43
hennie
Just call me: Hennie #23
 
Roodepoort JHB
South Africa
Breg Gat ! ek hou daarvan
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  #607  
Old Sun 17 January 2010, 11:01
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Kobus, you make the whole subject of "indexers" look so darn easy!
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  #608  
Old Sun 17 January 2010, 13:06
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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KISS I am too stupid to re-invent the wheel.

I am not hugging and kissing, just keeping it simple
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  #609  
Old Sun 17 January 2010, 13:47
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Nicely done Kobus! I definitely want an indexer!
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  #610  
Old Sun 17 January 2010, 16:52
mikefoged
Just call me: Mike #27
 
Randers
Denmark
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really nice, I want one to..

Made this for fun, just to see how it's looks in blue
Attached Images
File Type: jpg Mechmate#27_indexer.JPG (68.8 KB, 1241 views)

Last edited by mikefoged; Sun 17 January 2010 at 16:53.. Reason: 2 same pic?
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  #611  
Old Sun 17 January 2010, 22:41
Lex
Just call me: Johan #56
 
Empangeni KwaZuluNatal
South Africa
I think you find the next 'Gear' Kobus. Impressive.
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  #612  
Old Mon 18 January 2010, 01:01
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Nice Mike I like the drawing. At the moment mine is bolted to the floor.

I have the following idea... Make a new shaft for that old lathe. This one a little longer than the original....16 mm up to the end.
Fit the old 3 way pulley on the shaft and connect the electric motor again.

Put my 120 tooth Module 1 gear at the end of this shaft after the pulley.

When I make spirals etc, use the stepper to drive the machine.
When I finish the piece (sanding or small steps that I did not get right with the CNC setup) run the electric motor. This will give me the SPEED to sand and polish the piece.

Also thinking of buying a 100mm taper lock pulley that will fit on the end and bolt my module 1 ...120 tooth gear onto this pulley. This will save some money as the engineering shops are mad with the price to cut a taper into my module 1 ...120 tooth gear.
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  #613  
Old Mon 18 January 2010, 01:22
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Kobus, have a look for "weld-on" taperlock hubs. That type works with a key in the shaft.
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  #614  
Old Mon 18 January 2010, 02:16
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Thank's Gerald. What is the best type ofsteel to get for a shaft....must be about 25mm then I will turn it off to 16mm on that side. Will mild steel bar work ?
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  #615  
Old Mon 18 January 2010, 03:22
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Mild steel will work. Normally I would suggest you get EN8 which is slightly more expensive. But, nobody will sell you such a small bit and certify the grade - you will have to go scrounging and find a piece of unmarked steel in a scrap bin. So you aren't going to really know if it is EN3, 6, 8 or 24. Doesn't matter, you have a big diameter now.
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  #616  
Old Mon 18 January 2010, 09:14
Jan de Ruyter
Just call me: Jan
 
Pretoria
South Africa
Kobus, there is a company in Sebenza on the corner of Ingwe and Grader Rd that sells short pieces of EN grade steel. In Wadeville between Rossouw and Nagington there is a company that sells ground bar, which will be much less troublesome than mild steel.
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  #617  
Old Mon 18 January 2010, 12:15
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Why do I do it...Because I now CAN

Thank's Jan...Wadeville is close to my work.

I wanted to do this for a long long time. Now I did it. After bolting the lathe to the floor and setting up things to be level, I made my little piece. It is 3 flutes 150mm long.

DSC01007.JPG


I see I have a brand new heading...about time

Last edited by Kobus_Joubert; Mon 18 January 2010 at 12:26..
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  #618  
Old Mon 18 January 2010, 12:31
mikefoged
Just call me: Mike #27
 
Randers
Denmark
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kobus very nice, see that is what indexer do .
I was thinking about when you bolt the indexer to the floor it is not flexing with the Mechmate, is this a problem.
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  #619  
Old Mon 18 January 2010, 12:39
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Kobus,
Very nice, did you laminate the wood to get the interior hollow? I like it.
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  #620  
Old Mon 18 January 2010, 12:51
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Hi Mike, I now find out that my table is not that solid. After using it for so long cutting X and Y, I did notice the table shake somewhat, but did not worry about it. Now with the indexer on the ground I can see the oscillations. As a temp. fix I wedged a piece of wood from the side to the wall. This weekend I plan to make some struts from the sides and bolt those to the floor. It was not causing problems, but I did not like the SHIVERS that old BBB showed....was worried he is getting old like me..

Heath, that is one solid piece of oak. I use a 6.35mm straight cutter and went in deeper and deeper. Set up V-carve pro to cut in 1.5mm steps up to 16.5mm. Then 0.8 mm deep cuts until I saw it cutting through....broke the first one when I tried to cut too deep too quickly. The twists are not that strong. At the end took a 12mm ballnose cutting a 3mm to finish the groove.

Last edited by Kobus_Joubert; Mon 18 January 2010 at 12:53..
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  #621  
Old Mon 18 January 2010, 19:35
Regnar
Just call me: Russell #69
 
Mobile, Alabama
United States of America
Reminds me of the Legacy Wood Working Tool Demo! Looks great. If I remember correctly if you are able to move the tailstock up or down you can make tapered ornaments. I should go and check out their website before I start passing on bad info.
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  #622  
Old Mon 18 January 2010, 22:10
Lex
Just call me: Johan #56
 
Empangeni KwaZuluNatal
South Africa
Very nice Kobus!
You make things complicated for me. There are a thousand more ideas from the wife side after she looked at your post.
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  #623  
Old Mon 18 January 2010, 22:35
hennie
Just call me: Hennie #23
 
Roodepoort JHB
South Africa
Kobus I see it is another thing that you can cross of your bucket list.Baie mooi
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  #624  
Old Mon 18 January 2010, 23:12
Jan de Ruyter
Just call me: Jan
 
Pretoria
South Africa
Ground Bar Industries
42 Stanhope Road, Malvern East, Johannesburg
Telephone: (011) 607-2000
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  #625  
Old Tue 19 January 2010, 01:24
Alan_c
Just call me: Alan (#11)
 
Cape Town (Western Cape)
South Africa
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Baaie baaie mooi Oom
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  #626  
Old Tue 19 January 2010, 01:36
hennie
Just call me: Hennie #23
 
Roodepoort JHB
South Africa
The way Kobus is playing with his MM it won`t be long then he is going on retire right in front of BBB.
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  #627  
Old Tue 19 January 2010, 10:45
gixi
Just call me: Marius (AVO) #32
 
Bucharest
Romania
Send a message via Yahoo to gixi
Kobus, now you become my model... Please, please make a video with this job !
I didn't forget what I promise but Gmail don't allow sending exe files.
I'll find a way to send you those files.
Marius
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  #628  
Old Tue 19 January 2010, 11:17
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Ok Marius, will do sometime.
Tonight decided to try the OTHER available gadgets in the V-Carve Pro program.

Firstly...HI-TECH way of setting the Indexer on Zero... you must have noticed that extra wiring to proxies and limit switches and stop blocks are out for me.

DSC01008.JPG

Then did a 4 flute where I ramp in and out at the ends.

DSC01010.JPG

Then a single spiral LEFT and then a single spiral RIGHT

DSC01011.JPG

And finally. The words MECHMATE, KOBUS and ERWA on a cylinder.

MAGIC........

DSC01016.JPG
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  #629  
Old Tue 19 January 2010, 11:19
mikefoged
Just call me: Mike #27
 
Randers
Denmark
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gixi just rename the file to .txt after the file name and kobus only have to rename it to .exe when he receive the file. easy

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  #630  
Old Tue 19 January 2010, 12:29
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Kobus, enough already, that just looks like too much fun!
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