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  #91  
Old Mon 12 April 2010, 09:25
riesvantwisk
Just call me: Ries #46
 
Quito
Ecuador
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Joe, the racks Frallan is using (and I) are not top notch quality and I noticed they are a bit 'sticky', a pinion doesn't run smooth over at.

Frallan, what I did is I got a bit of liquid 'sand paper', the liquid is used to sand pistons for cars and I put it on my rack and run the machine over it some time. This will 'sand' the rack/pinion to make it run more smooth. This way it made my pinion feel less 'sticky'. When I am going to get my belt reduction I will get 32tooth pinions, i think they are better, 22 is a bit to small I am afraid (or just bad quality racks, but for the price.......).

After cleaning I put a little bit of oil on the rack to make it run more smooth. After it I have been doing a MDF job without just collection (Hatchoe.......) and the racks looked just fine after it.

About spindle control, I think somebody wrote that and I have seen it on the EMC2 forum/IRC channel or mailing list. Google is your friend!
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  #92  
Old Mon 12 April 2010, 10:06
KenC
Just call me: Ken
 
Klang
Malaysia
Ries, that is good info, thanks for sharing, I think we share the same supplier...
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  #93  
Old Wed 14 April 2010, 15:02
oddname
Just call me: frallan #57
 
skane
Sweden
Bah logos taking longer time than expected =(
Guess Ill have to mark the machine in some other way until then
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  #94  
Old Wed 14 April 2010, 16:27
riesvantwisk
Just call me: Ries #46
 
Quito
Ecuador
Send a message via MSN to riesvantwisk Send a message via Skype™ to riesvantwisk
Frallan,

I printed the outline on a A4 sticker and then cut them out by hand. Took me less then a hour on the kitchen table to get it done. May be not as beautiful as printed, but at least it works. You cab also buy some cutting knives and mount it on the MM
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  #95  
Old Thu 15 April 2010, 01:48
cvriv.charles
Just call me: charles
 
New Jersey
United States of America
Geeez! Is this video realtime!?!?! http://www.vimeo.com/10774348 What size bit was being used? Also in the dry run and figure 8 video,... what was all the grinding noise? Other than that I cant get over how cool these things sound when operated After I build my MechMate Im goin to build a MechWarrior
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  #96  
Old Sat 17 April 2010, 15:48
oddname
Just call me: frallan #57
 
skane
Sweden
its realtime, 3mm tool.
The grinding noise is due to the rack and pinion not being top notch
But after running some time now they sound less and less, so its just a matter of "running in".
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  #97  
Old Sat 17 April 2010, 22:03
cvriv.charles
Just call me: charles
 
New Jersey
United States of America
Wow, thats awesome. I didnt think the machine could cut that fast with a bit that small.
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  #98  
Old Mon 19 April 2010, 15:24
oddname
Just call me: frallan #57
 
skane
Sweden
Seems ill be getting my precious stickers tomorrow and that means a nice number!

Did some milling today which resulted in this:

Some flaws due to the fact that I dont have proper means for attaching work pieces yet, but its coming
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  #99  
Old Mon 19 April 2010, 18:46
cvriv.charles
Just call me: charles
 
New Jersey
United States of America
HEy I read through this log and didnt see what steppers your using or is your using reduction either. Can you share? Thanks.
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  #100  
Old Tue 20 April 2010, 09:44
oddname
Just call me: frallan #57
 
skane
Sweden
May I have a number please sir? :P


1 on each side


And 1 on each side here too, but mirrored and on the left side compared to each other.
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  #101  
Old Tue 20 April 2010, 12:26
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Yup, you most certainly should be getting a number. Well done!
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  #102  
Old Tue 20 April 2010, 12:34
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Congrats Frallan!
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  #103  
Old Tue 20 April 2010, 13:36
oddname
Just call me: frallan #57
 
skane
Sweden
Thanks

Finally got to it to make a new dust shoe for the proper dust collector.

A picture with some of the parts, MDF and rubber


And a little mockup on how its supposed to be kind of.

Its a static version that you adjust to the workpiece, will be making a similar later that adjust after Z.
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  #104  
Old Tue 20 April 2010, 22:47
MetalHead
Just call me: Mike
 
Columbiana AL
United States of America
Congrats !!! I was out of pocket for a day or two and I seem to have missed a lot . Now to get the builders log updated....
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  #105  
Old Wed 21 April 2010, 04:08
oddname
Just call me: frallan #57
 
skane
Sweden
Ahh ty
Numero 57, need to make a nice little plate to attach to the machine now :P
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  #106  
Old Wed 21 April 2010, 06:24
riesvantwisk
Just call me: Ries #46
 
Quito
Ecuador
Send a message via MSN to riesvantwisk Send a message via Skype™ to riesvantwisk
Congratulations dude!

Well done
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  #107  
Old Wed 21 April 2010, 06:45
jhiggins7
Just call me: John #26
 
Hebron, Ohio
United States of America
Builder's Log Update

Frallan,

Congratulations on completing your MechMate and Serial #57.

Here is the updated Builder's Log.

Please provide the dimensions of your MechMate for the Builder's Log...either a Reply in this thread or a PM to me will work.

Also, please review your Builder's Log entry and provide any changes you want to make.
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  #108  
Old Wed 21 April 2010, 07:18
oddname
Just call me: frallan #57
 
skane
Sweden
The size is 2750x1630, due to the fact I wanted to be able to get it inside too

Not really much to add, will be adding proper dust collection and some nice way of fastening for work pieces.
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  #109  
Old Wed 21 April 2010, 16:49
jhiggins7
Just call me: John #26
 
Hebron, Ohio
United States of America
Thanks.

Updated Builder's Log is here.
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  #110  
Old Thu 22 April 2010, 05:08
oddname
Just call me: frallan #57
 
skane
Sweden
Assembled and mounted the dust shoe and it works really ok, some leakage due to the skirts but I will get brushes instead, but all in all it works really good. Whole lot less of dust left



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  #111  
Old Thu 22 April 2010, 10:21
jehayes
Just call me: Joe #53
 
Whidbey Island, Washington
United States of America
Frallen #57: Good job! Welcome to the club. Machine looks great and the new dust foot looks really good. Which design did you use?

Joe #53
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  #112  
Old Thu 22 April 2010, 10:23
oddname
Just call me: frallan #57
 
skane
Sweden
My own design I assume :P
Might have seen similar but afaik I did it after own ideas.

But its a pretty obvious design and where to mount it
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  #113  
Old Thu 22 April 2010, 19:47
Drad98_98
Just call me: Dave #52
 
Fort Ripley, MN
United States of America
Nicely done Frallan, Enjoy it as much as I do, or should I say as much as we ALL do.
Dave #52
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  #114  
Old Fri 07 May 2010, 12:39
oddname
Just call me: frallan #57
 
skane
Sweden
Got tired of fastening the way I used to at first so I finally got my ass up and prepared for proper ways of fastering materials. Will be leveling the table tomorrow and prepare the spoilboard for the new way


Meanwhile I got a nice "pendant" working via EMC2s' hal.
Cheap and works very well

http://vimeo.com/11559249
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  #115  
Old Fri 07 May 2010, 19:39
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
That link says: "Sorry, "EMC2 gamepad pendant" was deleted at 6:00:34 Fri May 7, 2010. We have no more information about it on our mainframe or elsewhere"
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  #116  
Old Fri 07 May 2010, 20:58
Regnar
Just call me: Russell #69
 
Mobile, Alabama
United States of America
Try this Gerald http://vimeo.com/11555627
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  #117  
Old Sat 08 May 2010, 00:20
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Nice clear video! Thanks
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  #118  
Old Sat 08 May 2010, 03:19
oddname
Just call me: frallan #57
 
skane
Sweden
Yeah for some reason 2 uploads said failed, but suddenly worked so I removed them not thinking about this link =)
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