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Search: Posts Made By: timberlinemd
Forum: 50. Toolheads Wed 13 May 2015, 17:32
Replies: 30
Views: 45,841
Posted By timberlinemd
I installed the Modbus solution recommended by...

I installed the Modbus solution recommended by Danilo. I must say that it is a superior controller of the spindle than using the PWM method. No variances is speed and I have not had to use any...
Forum: 50. Toolheads Tue 12 May 2015, 13:07
Replies: 30
Views: 45,841
Posted By timberlinemd
Today I achieved 300 ipm cutting 3/4" two sided...

Today I achieved 300 ipm cutting 3/4" two sided melamine, single cut and chip free! With the 2.2kw spindel @18000 rpm, single flute 3/8" compression bit. Ampere draw was 3.1. That is suppose to give...
Forum: 50. Toolheads Sun 10 May 2015, 15:39
Replies: 30
Views: 45,841
Posted By timberlinemd
Gerry, I would guess that you are using at...

Gerry,
I would guess that you are using at least a 2 flute cutter, if not a 3 flute. This would necessitate a much faster feed rate than my single flute cutter.
Forum: 50. Toolheads Sun 10 May 2015, 13:24
Replies: 30
Views: 45,841
Posted By timberlinemd
I ran some 3/4" particle board with my new 3/8"...

I ran some 3/4" particle board with my new 3/8" single flute compression @18000 rpm @200 ipm single pass with no issues yesterday. Manufactures suggested feed rate for proper chip load would be 300...
Forum: 50. Toolheads Wed 06 May 2015, 20:18
Replies: 30
Views: 45,841
Posted By timberlinemd
Marcus from Gecko returned my email today and had...

Marcus from Gecko returned my email today and had me test the G540 with the VFD off. This meant looking for another power source. I found a 9vdc power supply putting out 9.6 vdc. Fired up Mach3 and...
Forum: 50. Toolheads Tue 05 May 2015, 18:52
Replies: 30
Views: 45,841
Posted By timberlinemd
Brad, A solid 10.04 vdc across the speed range....

Brad,
A solid 10.04 vdc across the speed range. :)

Any way to confirm Mach3 PWM send proper signal throughout the speed range without having to use special equipment?

Sent a email to Gecko...
Forum: 50. Toolheads Tue 05 May 2015, 15:45
Replies: 30
Views: 45,841
Posted By timberlinemd
I got a digital voltmeter to check the voltage...

I got a digital voltmeter to check the voltage coming out of the G540 and it looks good until I reach the 60%-90% range (6-9 vdc). The G540 is stuck between 6-7 vdc on the output (rpm range of...
Forum: 50. Toolheads Sat 02 May 2015, 15:17
Replies: 30
Views: 45,841
Posted By timberlinemd
did that already, no change. THe VFD is...

did that already, no change.

THe VFD is putting out 10v. The wiper is putting out voltage, but I only have a analog meter for DC and the range is 0-75v, so I cannot tell exactly the wipers...
Forum: 50. Toolheads Fri 01 May 2015, 19:39
Replies: 30
Views: 45,841
Posted By timberlinemd
After more testing I find that 'S' calls between...

After more testing I find that 'S' calls between 18000 rpm-21000 rpm do not produce frequencies from 300kw-350kw. The frequency barely moves, from 289kw-320kw range. I'm in the US so 60kw is our...
Forum: 50. Toolheads Fri 01 May 2015, 19:05
Replies: 30
Views: 45,841
Posted By timberlinemd
r3.042.038

r3.042.038
Forum: 50. Toolheads Thu 30 April 2015, 16:54
Replies: 30
Views: 45,841
Posted By timberlinemd
Well I was able to clear up why I was having...

Well I was able to clear up why I was having issues with the PWM 'hunting' frequency problem. I had my grounds crossed on the VFD. The PWM ground was on the digital side (very noisy!). Changed it to...
Forum: 50. Toolheads Wed 29 April 2015, 21:13
Replies: 30
Views: 45,841
Posted By timberlinemd
Nils, I was hoping to use the compression bit...

Nils, I was hoping to use the compression bit (up/down) to hog in one pass. Is three horses enough? I thought I saw someone post awhile back that he forgot to setup for multiple passes and was...
Forum: 50. Toolheads Wed 29 April 2015, 21:09
Replies: 30
Views: 45,841
Posted By timberlinemd
Brad, so far no luck with the speed control using...

Brad, so far no luck with the speed control using PWM/Mach3/G540. I did alot of test runs changing speeds in the MDI and I'm all over the place. The spiindle is rock solid when speed is controlled...
Forum: 50. Toolheads Tue 28 April 2015, 18:54
Replies: 30
Views: 45,841
Posted By timberlinemd
Tuning my Spindle

I have my 2.2 kw water cooled spindle up and running under Mach3, with full speed control, using the PWM method through the G-540. No major problems to report.

As to the tuning of this spindle, I...
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