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Search: Posts Made By: Gerald D
Forum: MechMates already cutting Tue 10 May 2011, 08:32
Replies: 457
Views: 238,835
Posted By Gerald D
Mix the dust with some water and flush it down...

Mix the dust with some water and flush it down the toilet..... :D
Forum: MechMates already cutting Tue 10 May 2011, 07:50
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, do those motors have a small fan on the back...

Ken, do those motors have a small fan on the back end of the motor shaft? If so, you can box them and let that small fan draw cooling air into the box.
Forum: MechMates already cutting Tue 10 May 2011, 07:48
Replies: 457
Views: 238,835
Posted By Gerald D
Irfan, I reckon the blue tube is the high-tech...

Irfan, I reckon the blue tube is the high-tech "pressure and temperature ajusting bleed air inlet"
Forum: MechMates already cutting Sat 20 November 2010, 04:19
Replies: 457
Views: 238,835
Posted By Gerald D
Get the spring valves from real compressors?

Get the spring valves from real compressors?
Forum: MechMates already cutting Sat 20 November 2010, 04:03
Replies: 457
Views: 238,835
Posted By Gerald D
Might be easier to make new cylinder heads with...

Might be easier to make new cylinder heads with simple spring-loaded valves, and disconnect the cams. (camshafts are not used in real compressors).
Forum: MechMates already cutting Sat 20 November 2010, 02:19
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, that engine's camshaft/valves are set up for...

Ken, that engine's camshaft/valves are set up for 4-stroke, while a compressor/vacuum will be 2-stroke. I think it will make a very low efficiency vacuum pump that will waste a lot of electricity.
Forum: MechMates already cutting Wed 17 November 2010, 03:59
Replies: 457
Views: 238,835
Posted By Gerald D
The diesel "chargers" are likely to be...

The diesel "chargers" are likely to be turbochargers instead of superchargers - difference is that one is turbine driven (exhaust gas) and the other shaft driven. Be careful of trying to use a...
Forum: MechMates already cutting Wed 17 November 2010, 01:30
Replies: 457
Views: 238,835
Posted By Gerald D
You can also try the dairy industry for vacumn...

You can also try the dairy industry for vacumn pumps - used for the milking machines. Around here they are vane types in the range 2 to 5 kW. They are fairly easy to re-build.
Forum: MechMates already cutting Sun 08 August 2010, 22:42
Replies: 457
Views: 238,835
Posted By Gerald D
There is a standard exhaust muffler used on fans,...

There is a standard exhaust muffler used on fans, in ventilation and kitchen extractor fans. For a length of about 4x the diameter, the exhaust pipe is made full of holes (sieve) and wrapped with...
Forum: MechMates already cutting Sun 25 July 2010, 00:45
Replies: 457
Views: 238,835
Posted By Gerald D
Did you clean out that old P4 machine to make...

Did you clean out that old P4 machine to make sure that it isn't running extra stuff inside....like looking for a LAN connection, looking for updates to iTunes and other timewasting stuff like that?
Forum: MechMates already cutting Fri 09 April 2010, 03:13
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, I don't think the concept "anti-freeze" is...

Ken, I don't think the concept "anti-freeze" is well-known in Malaysia! :D
Forum: MechMates already cutting Thu 01 April 2010, 02:29
Replies: 457
Views: 238,835
Posted By Gerald D
You might have the inch based "diametral pitch"...

You might have the inch based "diametral pitch" system. A 20DP pinion with 20 teeth will have a diameter of 1", and a circumference of 3.1416" (79.8mm). That is 3.99mm per tooth.
Forum: MechMates already cutting Wed 31 March 2010, 07:57
Replies: 457
Views: 238,835
Posted By Gerald D
Congratulations ken!!

Congratulations ken!!
Forum: MechMates already cutting Mon 29 March 2010, 02:33
Replies: 457
Views: 238,835
Posted By Gerald D
The collet and the nut are supposed to be...

The collet and the nut are supposed to be "clipped" together (before putting a tool inside). They can be unclipped, after slipping the tool out.
Forum: MechMates already cutting Sun 28 March 2010, 10:11
Replies: 457
Views: 238,835
Posted By Gerald D
Where will the gamepad be when you are on the...

Where will the gamepad be when you are on the other side of the MM and you spot the cutter heading for a clamp or screw?
Forum: MechMates already cutting Sun 28 March 2010, 09:35
Replies: 457
Views: 238,835
Posted By Gerald D
That is a good spot. Lots of space behind for a...

That is a good spot. Lots of space behind for a dust hose (or another z-slide)
Forum: MechMates already cutting Sun 28 March 2010, 04:35
Replies: 457
Views: 238,835
Posted By Gerald D
I agree with Alan; move the spindle nearer to the...

I agree with Alan; move the spindle nearer to the Y-motor - it gives a better "connection" with the y-motor forces and it allows you to work further off the 0,0 end of the table (if you have tall...
Forum: MechMates already cutting Mon 22 March 2010, 06:58
Replies: 457
Views: 238,835
Posted By Gerald D
Standard Daimler-Benz practice on truck engines...

Standard Daimler-Benz practice on truck engines is to use "heli-coil" from the very beginning. This is apparently quite common with other companies and applications.
Forum: MechMates already cutting Fri 19 March 2010, 06:10
Replies: 457
Views: 238,835
Posted By Gerald D
I have little experience with those slides, but...

I have little experience with those slides, but one lesson I did learn was to cover the screwholes in the slide bars so that the seals can work correctly.
Forum: MechMates already cutting Tue 09 March 2010, 05:58
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, as long as your rails are straight, forget...

Ken, as long as your rails are straight, forget about the beams.
Forum: MechMates already cutting Tue 09 March 2010, 05:23
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, we welded across the back, and down the...

Ken, we welded across the back, and down the sides until just before the teeth to make a fairly strong joint. But your current settings seem to be vicious and I don't want to encourage you to go...
Forum: MechMates already cutting Tue 09 March 2010, 04:02
Replies: 457
Views: 238,835
Posted By Gerald D
Remember that those welds are very weak for...

Remember that those welds are very weak for cracking open from the teeth side, so handle with lots of care now. Yes, the racks are in the center of the rails/beams.
Forum: MechMates already cutting Sun 07 March 2010, 23:38
Replies: 457
Views: 238,835
Posted By Gerald D
As per the drawing M2 10 110 W, I advise to avoid...

As per the drawing M2 10 110 W, I advise to avoid a good butt joint, if you are planning to weld them together. The welding wants a space to be able to penetrate.
Forum: MechMates already cutting Sun 07 March 2010, 08:39
Replies: 457
Views: 238,835
Posted By Gerald D
Ken, First, I suggest that you do not put...

Ken,

First, I suggest that you do not put a bar across the backs of the racks that you want to join. If your racks are each of a different height, that is not a serious problem, as long as you...
Forum: MechMates already cutting Thu 04 March 2010, 07:00
Replies: 457
Views: 238,835
Posted By Gerald D
You can just load some weight on each end of the...

You can just load some weight on each end of the gantry to see if it pushes into contact.
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