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-   -   Cutting Gears on Two MechMates! #38 & #130 - Parnu, Estonia (http://www.mechmate.com/forums/showthread.php?t=2102)

Jason Marsha Wed 22 August 2018 20:30

Wow. No lubricant?

ifffff Wed 22 August 2018 22:46

Yepp, no lubricant. On shown settings is tool lifetime somewhere between 50-100 cutting hours. I have cut over years tens of tons alu sheets so. Maybe with emulsion it is longer, but i try avoid lubricants. Too messy

YANLM Thu 23 August 2018 01:42

it's very impressive, nice job. have you a link for the one flute endmill?

ifffff Thu 23 August 2018 06:54

Well... They are coming from Estonian reseller with product code what does not lead nohere and here have they EcoStar trademark. Again google isnt sayng nothing.

Sometimes they have engraved Cerin on them and i quess they are 110A.050051450 http://www.cerin.it/catalogue.pdf Page 150

My quote to Cerin had answer that go and buy from your local reseller, so ... propablly they are that ones.

YANLM Thu 23 August 2018 07:21

ok thks i will take a look.

ifffff Tue 18 September 2018 10:59

4 Attachment(s)
Made some rope driven blast gates. I think they are better than regular push-pull type gates.
Attachment 16333

Attachment 16334

Attachment 16335
To prevent static electricity buildup i grounded gate. Black material is PE
Attachment 16336

Serial number for second Mechmate?

MetalHead Wed 19 September 2018 05:11

Sure looks like you get #130 !! Cool to see two working side by side!

jhiggins7 Thu 20 September 2018 05:45

Builder's Log Update
 
Congratulations on completing your 2nd MechMate. Here is the Updated Builder's Log with your 2nd MechMate entry added. Please review the entry and let me know any changes you me to make.

lonestaral Fri 21 September 2018 18:25

Well done #130.
Have fun.

ifffff Thu 25 October 2018 12:45

2 Attachment(s)
I have here some kind of strange problem here with my new MM.
X axis gear is totally worn and gear rack looks worse than my 9 year old #38 gear racks. A and Y axis gear/racks are looking as new. All of them are from same source. Nothing does not seem to be misaligned .... Does anyone have idea what may cause it??
Attachment 16346

Attachment 16347

Robert M Thu 25 October 2018 14:32

Wooow....can't confirm & no "metal" guru.....
But....say, in my case it was a question of how "tight" or say, how strong is the spring tension "up pulling" the motor to rack ?!
Surly you have check this & fully aware of this, but, sometimes I too tend to oversee the most "obvious"...:rolleyes:

Best of luck... ;)

jask Thu 25 October 2018 21:30

I would contact the original manufacturer, the alignment and count look good and that makes me think the gear was not properly hardened.

ifffff Thu 25 October 2018 23:20

All three axis have same spring and tensioned equally. And weared is only one gear, so reason cant be over tensioned spring.
I will ask what is answers have gear/rack seller.

Regnar Fri 26 October 2018 21:42

If I had to guess and this is only speculation I think your gear did not go through a hardening process after it was machined. It became the weakest link and wore out first. You can run a file over it and see how much metal it removes compared to your other gears.

ifffff Sat 27 October 2018 02:20

Ok i will try how much it is softer. But all gears what i have used on both mechmates arent hardened. On #38 is gear lifetime 2-3 years hard work.

ifffff Tue 20 November 2018 12:31

I made sprocket milling video

Robert M Tue 20 November 2018 14:31

nicely executed, love it Mate @_# !!

YANLM Tue 20 November 2018 18:44

:) very nice
well done!


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