View Full Version : Troubleshooting
- Motors do not move after initial setting up - Mach setups
- Jerky movement of the gantries - Limit Overides activated in Mach
- Machine runs far too slow (or fast) and the wrong distances - Confusing inch/mm 's
- Upgraded Mach, now the motors won't turn - Different ports/pins for later Mach
- Stepper motors giving trouble - Motors burnt while serving as ground for elec. fault
- Contactor does nothing when powered? - Correct terminals for coil
- No 5V supply out of PC - Polarity reversed
- System stops, as if the E-stop has been pushed? - Change De-Bounce setting in Mach
- Glitches in cut paths (rounded corners) - Using the Constant Velocity mode of Mach
- Machine locks up while travelling at high speed - Tuning the motor speeds and accels
- One motor goes wrong way - How to reverse its direction
- Problems with cooling fan.. - impeller touched the mounting plate
- One of the four motors not running properly - faulty Geckodrive 203V
- Getting comms between PC and PMDX-122 - Finding the correct port address
- Machine cuts out after cutting for a while - Loose wire on E-stop circuit
- Cannot get motor to turn - Mach Ports & Pins setup
- Runs out of steam? Machine freezes during cutting - controlling PC's performance
- Motors won't turn after the setting up - PMDX-122 jumpers incorrect
- Some files don't cut smoothly - Mach's interpret. of G-Code from various CAM programs
- Toggling inputs - faulty Campbell BoB
- One axis looses steps when going fast under load - change accel setting
- Steps getting lost - poor quality parallel port cable
- One stepper motor does not change direction - drive needs reset
- Circles are not cut round - loose pinion gears
- Shudder along X Axis - unresolved
- Lurching at Reset - interference from spindle VFD
- All motors run fine then start chattering and loosing steps - interrupt in the PC
- Loosing steps - noise interference problems
- Cannot get good jog speeds - first thought PS voltage too low, then current error
- Moves at different speeds for different directions - feed rates incorrectly defined
- Milwaukee Router weirdness - SSR (solid state relay) not suitable
- Motors do not turn properly - poor quality wiring used for testing
- Stepper motor refuses to turn - Wiring & jumper errors
- Creeping z-axis - a cable screen was grounded at both ends
- Fault lights on some Geckos, motors do not engage - wiring quality
- Motors move too slowly - unresolved
- RCD / Earth Leakage trips when switching off - fan wiring
- "Weak" z-axis won't plunge cutter - router turned off
- Racks not square to Pinon gears - C-channel tops not flat, twisting rail down
- Cutting out_of_round circles - loose V-rollers on Z-slide
- SmoothStepper looses communication with PC
- Spindle RF noise makes y car & z axis move
- Motors do not turn - Ports & Pins setting for charge pump
- Parallel cable does not work - all the cores are not present
- Breaking drive belts - getting the right tension. . . . .
- Rough Cut on Diagonal
- Table not cutting Y square to X
- Cutting speed becomes irregular - computer not matched properly
- Inconsistent accuracy - loose pinion gear
- Gecko 203v red and green light all the time
- Motors loosing steps - Breakout board not suitable
- Trouble Shooting Standards
- Backlash compensation
- Proper Homing
- shutdown problem
- Motors are weak and run cool - setting up a "Leadshine" drive
- Loosing Steps - underpowered ?
- Power Contactor Not Working
- Z dropping suddenly - computer response is slower
- Ghost in the machine ?... Router creating its own G code
- Slight step over on second/third pass
- Motors Will Not Turn - Step & Direction wires crossed by mistake
- Chatter Marks on Cutting
- Mach3 to HY series VFD on/off control
- 3d Mold divot issue - SOLVED - Loose screw holding pinion gear
- Imperial vs metric ...
- Gecko Problems after Computer Crash
- Matty Zee Mach 3 Pluggin
- Hitachi SJ200 and ModBus Control Problems
- Strange movements - bad power supply to BOB
- Odd overshoot in Y axis when changing direction
- Need help with jog speed in Mach3 motor tuning !!!
- Incrementing error in cutting??
- VFD NOISE, please help...
- Drive tension spring too tight?
- Zero point changes while cutting
- Gecko 202 resistor ???
- Milwaukee 5625 failure: electronic speed control?
- Strange cut path glitch - loose pinion on shaft
- Rough cutting
- Problem with Tabs ... it leaves vertical signs
- MechMate going crazy (picking up interference from motors, etc.)
- Hi From North Florida and NEED Help :) Will Pay :)
- pmdx 133 fried
- horrors on meters!
- Inconsistant cutting errors.
- Machine stops responding intermitantly
- Cutting wrong measurement
- Lookin for Gremlins - Isarn, TH
- Mach dont open G codes
- Problem with slaved axis
- Cutting errors - slop in motors?
- GROUND FAULT on GMT Water Cooled Spindle
- Limit Switch Problems
- Lightning Strike
- Pulling whatever is left of hair and no solution
- Help with calibration using Mach3
- Help please. Consistently looses steps in X.
- My Router Motor Died, Now What!
- Machine is down,estop activated won't turn off, config check notes included
- motor tuning g-force in Mach preferred settings
- Very abrupt stops in -X direction only?
- 1/32 +/- errors mach 3
- Zero touch place not connecting
- how to slave x motors
- Giving back to great MM community
- Speeds.
- Stepper moves in random directions (forward or backwards)
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